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Carbon Steel Tube Mill

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Carbon Steel Tube Mill Specification

Production Capacity
Customized as per requirement

Lubricating System
Automatic Grease/Oil Lubrication

Frequency
50/60 Hz

Drive
AC Motor/Servo Drive

Operating Temperature
0C to 40C

Noise Level
85 dB

Cooling System
Water Cooling System

Voltage
380/415 V

Machine Type
Pipe Forming Machine

Frame Type
Heavy Duty Welded Frame

Connectivity Options
Standard I/O; Optional Ethernet/Industry 4.0

Model No
CSTM-100A

Motor Power
30-75 kW

Accuracy
0.2 mm

Power Rating
30-100 kW

Features
High precision, stable operation, energy efficient, easy operation & maintenance

Control System
PLC Controlled

Product Type
Tube Mill

Technology
Welded Pipe Forming

Power Source
Electric

Operating Type
Automatic

Power
30-100 kW

Pressure
Standard Atmospheric

Surface Treatment
Polished/Coated

Dimension (L*W*H)
12,000 x 1,800 x 1,800 mm

Weight (kg)
Approx 15,000-20,000 kg

Color
Blue & White

Usage & Applications
Manufacture of carbon steel tubes and pipes for various industries

Maintenance Access
Easy Access Panels

Line Speed Adjustment
VFD Controlled

Uncoiler Type
Hydraulic/Manual

Pipe Length Range
3 - 12 m

Safety Features
Emergency Stop, Overload Protection

Tube Diameter Range
16 - 102 mm

Welding Method
High Frequency (HF) Induction Welding

Spare Parts Availability
Yes

Roller Material
Alloy Steel, Heat Treated

Thickness Range
0.8 - 4.0 mm

Cutting System
Automatic Flying Saw

Installation Service
Available on Request

Operator Panel Interface
Touch Screen HMI

Edge Milling
Automatic

About Carbon Steel Tube Mill

Technical Specification

OD mm	Thickness mm	Speed m/mint
9.53-31.75	0.3-0.8	100
10.0-31.75	0.5-2.0	120
12.0-50.8	0.5-2.5	120
15.88-76.2	0.7-3.2	120
15.88-76.2	0.9-4.5	120
60.3-168.3	2.0-6.0	80
88.9-219.1	3.0-8.2	60

Other details

Line speed up to 120 m/min.
Quick change cassette type design.
Higher range of t/d ratios.
OD accuracy of tube up to + 0.04mm.
Length accuracy of tube up to + 2.0mm.

High Precision and Versatile Tube Production

Designed for accuracy (0.2 mm) and flexibility, this tube mill accommodates a wide thickness and diameter range, satisfying various industrial requirements. The use of heat-treated alloy steel rollers and automatic edge milling ensures straight, precisely welded pipes, making it ideal for diverse manufacturing sectors. The PLC-controlled system and VFD-adjusted speeds deliver consistent quality across every production run.

Advanced Automation and User-Friendly Operation

Operators benefit from a touch-screen HMI interface, quick maintenance via easy access panels, and efficient operation with automated cutting and lubrication systems. Safety is prioritized with emergency stops and overload protection, while connectivity options (including Ethernet/Industry 4.0-readiness as an option) prepare your production line for future upgrades. Spare parts and installation services ensure long-term support.

Built for Durability and Energy Efficiency

The machines robust welded frame, electric power supply (30-100 kW), water cooling system, and sound-dampening design (<85 dB) ensure long, reliable use. Polished or coated surfaces enhance longevity, while the automatic system reduces operator fatigue and lowers energy consumption. Maintenance is straightforward, supporting sustained high performance even with intensive use.

FAQs of Carbon Steel Tube Mill:

Q: How does the Carbon Steel Tube Mill achieve high welding quality?

A: The machine uses High Frequency (HF) Induction Welding, which provides a strong, efficient weld with minimal distortion. Combined with automatic edge milling and precise roller alignment, it ensures consistently high-quality weld seams on all tubes produced.

Q: What is the process flow for tube manufacturing using this mill?

A: The process begins with unwinding coils using a hydraulic or manual uncoiler. Strip edges are then automatically milled for precise joining. The strip is formed and welded using HF induction welding as it moves through alloy steel rollers. Finally, the tube is automatically cut to length with a flying saw, before collection and further processing.

Q: When should regular maintenance be performed on the tube mill?

A: Routine maintenance should be conducted according to the manufacturers guidelines, typically after a set number of operational hours or production volume. The machine is designed with easy access panels and automatic lubrication, streamlining regular inspections and servicing.

Q: Where can this tube mill be installed and what installation support is available?

A: The tube mill is suitable for installation in industrial environments with standard atmospheric pressure, temperature between 0C and 40C, and access to electric power (380/415V, 50/60 Hz). Installation services and training are available on request from the manufacturer or supplier to ensure optimal setup and operation.

Q: What are the benefits of using a PLC-controlled, touch screen HMI operator panel?

A: A PLC-controlled system with a touch screen HMI enhances operational efficiency through intuitive controls, real-time monitoring, rapid troubleshooting, and flexible adjustment of settings. This leads to reduced downtime, improved safety, and increased production accuracy.

Q: How can the production capacity and technical parameters be customized?

A: Production capacity, tube dimensions, and other parameters can be tailored to specific customer requirements at the time of order. This includes adjusting roller configurations, line speed, tube lengths, and integrating desired connectivity or automation features as per the clients production needs.

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